CUSTOM CAMPERVAN POP TOP ROOF MATTRESS – MADE TO MEASURE UK

Tired of an uncomfortable campervan pop top mattress?
If you’ve ever slept on a standard campervan pop top mattress, you’ll know the reality.
Most pop top roof mattresses in the UK are:
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Too thin
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Made from low-grade foam
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Designed for convenience rather than proper support
Whether it’s a VW pop top mattress, a T5 or T6 pop top mattress, or a custom build, the result is often the same — poor sleep and constant discomfort.
We manufacture made to measure pop top mattresses in the UK, designed specifically to improve support, fit, and overall sleep quality.
Made to Measure Pop Top Mattress UK – Built for Your Van
Every campervan roof bed mattress we produce is:
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Cut precisely to your size and shape
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Designed for your exact pop top roof space
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Manufactured in the UK
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Built to balance comfort and roof closure
Unlike a standard pop top mattress replacement, our approach ensures a proper fit with no wasted space or movement.
This applies whether you need a replacement pop top mattress for a VW T5, T6, or any other campervan setup.
What Thickness Can You Use? (Campervan Mattress Under 5cm Thick)
One of the biggest limitations with any pop top roof mattress is space.
Most roofs will only allow:
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A thin campervan mattress for pop top use, typically between 3cm and 5cm
This means:
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You cannot rely on thickness for comfort
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You must rely on the correct foam
A campervan mattress under 5cm thick must be specified properly to avoid bottoming out while still allowing the roof to close correctly.
Best Foam for Pop Top Mattress Applications
Choosing the best foam for a pop top mattress is critical, especially at low thickness.
Firm Support (Recommended for thin builds)
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RG50 high density foam
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Ideal for thin campervan mattresses for pop top use
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Prevents compression and improves support
Medium Support
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V38 foam
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A balanced option for comfort and durability
Memory Foam
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Suitable as a top layer only
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Not effective as a standalone solution at low thickness
If you are unsure which option suits your setup, we will guide you based on real-world use, not guesswork.
Pop Top Mattress Replacement vs Standard Options
A standard pop top mattress replacement often creates more problems than it solves.
Common issues include:
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Poor fit within the roof space
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Gaps and movement
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Inconsistent support
A made to measure campervan pop top mattress ensures:
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Accurate fit
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Even support
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Better use of available space
VW Pop Top Mattress – T5 and T6 Fitment
We regularly manufacture:
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VW pop top mattresses
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T5 pop top mattresses
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T6 pop top mattresses
Each van has its own variation, which is why a made to measure approach delivers far better results than a standard-sized option.
Roof Tent Mattress Replacement and Alternative Uses
These mattresses are also suitable for:
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Roof tent mattress replacement
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Custom campervan builds
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Compact sleeping platforms
The same principles apply — limited space, so the foam specification must be correct.
Cooling Covers and Condensation Control
Pop tops are well known for heat and moisture build-up.
We offer:
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Cooltech covers to regulate temperature
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Tencel covers for breathability and moisture control
A correctly specified campervan roof mattress combined with the right cover can significantly improve sleeping conditions.
Why Upgrade Your Campervan Roof Mattress?
Most factory-supplied mattresses are built to a price point.
Typical complaints include:
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Lack of support
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Foam breakdown over time
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Poor overall comfort
Upgrading to a replacement campervan pop top mattress is one of the most effective ways to improve your van setup.
Expert Support – Not Just a Product
We are not simply selling foam.
We provide:
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Advice on the best foam for pop top mattress use
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Guidance on thickness and fit
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Adjustments to shapes where required
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Practical solutions based on real experience
Simple Ordering Process
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Choose your shape
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Enter your measurements
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Select your foam grade
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Add covers or extras
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We manufacture and dispatch
Each made to measure pop top mattress UK order is produced specifically for you.
Additional Options
To improve comfort further, you may also consider:
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Mattress toppers
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Moisture barrier or airmat layers
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Made to measure fitted sheets
Why Choose Us?
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UK manufacturing
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High-quality foam grades
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Fully custom sizing
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Experience-led advice
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Designed specifically for campervan use
All prices include VAT.